铸件质量控制计划(中英文范本)

铸件质量控制计划(中英文范本)

Quality Control Plan 质量控制计划 ■Prototype 样件 □Prelaunch 试生产 □Production生产 Contact Person / Tel. 联系人和电话 Date (Original):报告日期 Control Plan No.:控制计划编号 Xieshixiang 06/29/2011 Part No. / Latest Change Level 料号/最近版本 Project Team: 项目组成员 Customer Plant Approval / Date (if needed):客户确认/日期 BR3014216Q xieshixiang,changlianbo,liuzhibin Part Name / Description零件名称/描述 Supplier Plant Approval / Date: 供应商确认/日期 Customer Quality Approval / Date (if needed): 客户质量部确认/日期 BOSS,PIPING MANF,SS 3/4″NPT Supplier / Plant:供应商名称 Supplier Code:供应商编号 Other Approval / Date (if needed):其它确认日期(如果需要的话) Other Approval / Date (if needed): 其它确认/日期 BROADEN Part / Process Number 产品/工序编号 Process Name / Operation Description 过程名/操作描述 Device / Tools for Mfg 工具/机器 Characteristics 特性 Measurement 测量 Evaluation / Measurement 量具 Sample size 样品数量 "Sample frequency 频率 " "Control Method 控制方法 " Reaction Plan 应对方法 No. 序号 Check Points 检测点 Product / Process Spec. / tolerance 产品/工序说明/公差 01 进货检验 Receiving inspection 01 "钢料 Raw material" "化学成分： Chemical composition C:<0.08, Si;<1.0, Mn:<2.0, Cr:18~20, Ni:6~10.5, 无油, no oli " "材质证明 光谱分析仪 Material certification; Spectrometer Calibrate the spectrometre machine 1 time each year.and calibrate the standard samples 1 time each shift. " 1pcs "每批 Each purchase, each lot. " "标识原材料与证明文件； 光谱分析 物料采购验收单 Raw Material Identification and material certification; Lab certification; Incoming inspection records" "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." "These are all the same reaction plans. How is non-confomring material contained? The QA value the affect of the nonconfirming material.make the disposition :returns or accepted. " 02 "合金成分 Alloy chemical composition " "镍板符合标准GB6516-86 Nickel according to GB6516-86" "质保书 Material Quality certification supplier's certification" 1pcs "每批 Each purchase, each lot." "质保书 Material Quality certification Reference process 16 " "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition.." "钼铁符合标准GB/T3649-87 MoFe according to GB/T3649-87" "质保书 Material Quality certification supplier's certification" 1pcs "每批 Each purchase, each lot." "质保书 Material Quality certification Reference process 16 " "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 03 "蜡料 Wax Material" "软化点：70-80℃ 针入度（25℃）/10-1mm：5-9 线收缩率（%）：0.9-1.1 灰分含量（%）：≤0.05 Softening point:70-80℃ Penetration(25℃)/10-1mm：5-9 Contraction rate(%):0.9-1.1 Ash(%)：≤0.05" "1 质保书 2 第三方实验室报告 1.Material Quality certification provided by supplier each lot; 2. Outside lab test report" 1 times "每6个月 Each 6 months " "定期送检 Periodically send to outside test lab each 6 months Broden check ontraction rate(%) and Ash(%), 1 times each month." "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition. MRB handle, return to supplier." 04 "硅溶胶 Solica gel " "外观：无悬浮物 No visible floating particles No silicone indiscerptible" "目测 Visual inspection " 1pcs "每批 Each purchase, each lot." "物料采购验收单 Broaden's incoming inspection report ." "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition. MRB handle, return to supplier." SiO2:29-31% "实验室 Lab test" 1pcs "每批 Each purchase, each lot." "实验室检验证明 Lab certification INCOMING INSPECTION REPORT " "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 05 "锆粉 zircon powder" "粒度：48um(300目） Granular size:48um（300mesh)" "实验室 Lab test " 1pcs "每批 Each purchase, each lot." "实验室检验证明 INCOMING INSPECTION REPORT" "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 06 "锆砂 zircon sand" "粒度：150um(100目) Granular Size:150um (100mesh)" "实验室 Lab test " 1pcs "每批 Each purchase, each lot." "实验室检验证明 INCOMING INSPECTION REPORT" "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 07 "莫来粉 Mullite powder" "粒度：75um(200目) Granular Size:75um (200mesh)" "实验室 Lab test Is there an ASTM standard being followed? There is no ASTM standard ,and no GB standard also. because there are different conditions in different plant..each factory have intermal standard.Broden's internal standard see the picture." 1pcs "每批 Each lot What defines a lot? Each purchase, each lot." "实验室检验证明 Lab certification Internal or external? Broaden's lab certification." "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 08 "莫来细砂 Mullite sand" "粒度：250-550um(30-60目) Granular Size:250-550um (30-60mesh)" "实验室 Lab test " 1pcs "每批 Each purchase, each lot." "实验室检验证明 INCOMING INSPECTION REPORT" "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 09 "莫来粗砂 Mullite sand" "粒度：550-1000um(16-30目) Granular Size:550-1000um (16-30 mesh)" "实验室 Lab test " 1pcs "每批 Each purchase, each lot." "实验室检验证明 INCOMING INSPECTION REPORT" "采购员填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 02 蜡料制备 Wax preparation "脱水桶 Dehydrate tank " 01 "脱水温度 Dehydrate temperature" "脱水温度:105-120℃ Dehydrate temperature :105-120℃" "自动温控仪 显示器 报警器 Automatic temperature controller Monitor and track Alarms" "连续 Throughout. PLC control" "每桶 Each tank" "报警器 Machine alarms" "停止生产并通知工程师调整。 The operator to inform the engineer adjust. " "How are the adjustments maintained? How does the operator know when to make an adjustment? What are the operators checking too? What happens to all the bad product identified? " 02 "脱水时间 Dehydrate time" "脱水时间:≥12h Dehydrate time :≥12h" "计时器 Timer " 1 "每桶 Each tank ≥12h " "记录 Manual tracking The operator to fill in The Dehydrate Time Record , record the start time and the end time " "操作者自行调整 The operator to adjust" "静置桶 Precipitation tank" 01 "静置温度 Precipitation temperature" "静置温度70-85℃ Temperature 70-85℃" "自动温控仪 显示器 报警器 Automatic temperature controller Monitor and track Alarms" "连续 Throughout. PLC control" "每桶 Each tank ≥12h" "报警器 Machine alarms When the precipitation temperature isn't in the tolance.we know it immediately." "停止生产并通知工程师调整。 The operator to inform the engineer adjust. " 02 "静置时间 Precipitation time" "静置时间:≥12h Still time :≥12h" "计时器 Timer" 1 "每桶 Each tank ≥12h" "记录 Manual tracking The operator fill in The Precipitation Time Record , record the start time and the end time " "操作者自行调整 The operator to adjust" 03 "制造蜡模 Make wax model" "全自动射蜡机 Automatic wax injection machine" 01 "射蜡压力 Injecting pressure" "射蜡压力：2.5-3.5MPa Pt=2.5~3.5MPa; " "压力表 Pressure meter calbrated2 time every year " 1 times "每小时 1 hour" "记录 Manual tracking The operator to fill in The Injecting Pressure Record , record the pressure 1 times each hour." "停止生产并通知工程师调整。 The operator to inform the engineer to recheck and adjust." 02 "射蜡温度 Injecting temperature" "射蜡温度：58-60℃ Temperature:58-60℃" "测温仪 Temperature tester calbrated 2 time every year " 1 times "每小时 1 hour" "记录 Manual tracking The operator to fill in The Injecting Temperature Record , record the temperature 1 times each hour." "停止生产并通知工程师调整。 The operator to inform the engineer to recheck and adjust." 03 "射蜡时间 Injecting time" "射蜡时间：35+/-0.5s Time:35+/-0.5s " "计时器 Timer calbrated 2 time every year " 100% 连续Continuous "自动控制 Automatic stop when to time" "停止生产并通知工程师调整。 The operator to inform the engineer to recheck and adjust." 04 "修蜡 Decorate wax model" "专用刀具 Special tool" 01 "外观 Appearance" "无飞边,毛刺 No burrs and flashing" "目测 Visual inspection" 100% 连续Continuous "自检 Self-inspection per inspection sheet " "自检并返修 The operator to recheck and rework" 05 "检验 Wax model Inspection" 01 "外观 Appearance" "无飞边,毛刺 No burrs and flashing" "目测 Visual" 100% 连续Continuous "专检记录 Process inspection record " "通知操作者停止工作，并进行自检自修。 Inform the operator to recheck the wax parts. Reworked or rejected." 02 "尺寸 Wax dimensions" "蜡件尺寸符合图纸要求 According to casting part drawing " "卡尺 Caliper calibrated 1 time every 6 months" 5pcs "Every 2H " 06 "组树 Wax models assembling" "电烙铁 Electric iron" 01 "外观 Appearance" "组树方式符合工艺要求 Wax tree according to Instruction and sample picture" "目测 Visual" 100% 连续Continuous "自检 Self-inspection The operator shoud check the wax tree is meet the requirements or not ." "返工或报废 Reworked or rejected" 2pcs 2h "专检记录 Process inspection record The inspector shoud check the wax tree is meet the requirements or not .and record the sample size and frequency" "通知操作者停止工作，并进行自检。 To inform the operator to recheck, reworked or rejected." 07 "面层沾浆制壳 Base layer dipping and coating " "浆料机 淋砂机 浮砂机 恒温恒湿机 锆粉 锆砂 Slurry tank & Sand coating device & Humidistat &drying device zircon powder zircon sand" 01 "粘度 Viscosity of base layer" "面层粘度：35~40s Viscosity of base layer:35~40S" "标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 time every year " "5次 5 times" "每天 2-3 times each shift" "专检记录 Process inspection record" "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of base layer room" "面层湿度：50-70%RH humidity of base layer: 50-70%RH" "湿度计 Hygrometer calbrated 2 time every year" "5次 5 times" "每天 2-3 times each shift" "专检记录 Process inspection record The report include humidity and time." "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：6-12h Drying time:6-12h" "计时器 Timer " 100% "每棵 each tree" "调整并再检查 The operator to adjust and recheck" 08 "过渡层沾浆制壳 The second layer dipping and coating " "浆料机 淋砂机 浮砂机 恒温恒湿机 莫来粉 莫来砂 Slurry tank & Sand coating device & Humidistat Mullite powder Mullite sand" 01 "粘度 Viscosity of the second layer" "过渡层粘度：13-15s Viscosity of the second layer:13-15S" "标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 times every year" "5次 5 times" "每天 2-3 times each shift" "专检记录 Process inspection record The report include the slurry viscosity and time. " "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of the second layer room" "面层湿度：40-60%RH humidity of the second layer: 40-60%RH" "湿度计 Hygrometer calbrated 1times every year" "5次 5 times" "每天 2-3 times each shift" "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：12-24h Drying time:12-24h" "计时器 Timer " 100% "每棵 each tree" "记录 Manual tracking The operator to fill in The Drying Time Record , record the drying time." "调整并再检查 The operator to adjust and recheck" 09 "第三层沾浆制壳 The third layer dipping and coating" "浆料机 淋砂机 浮砂机 恒温恒湿机 莫来粉 莫来砂 Slurry tank & Sand coating device & Humidistat Mullite powder Mullite sand" 01 "粘度 Viscosity of base layer" "第三层粘度：11-13s Viscosity of the third layer:11-13S" "标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 times every year " "5次 5 times" "每天 2-3 times each shift" "专检记录 Process inspection record The report include the slurry viscosity and time." "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of the third layer room" "面层湿度：40-60%RH humidity of the third layer: 40-61%RH" "湿度计 Hygrometer calbrated 1times every year" "5次 5 times" "每天 2-3 times each shift" "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：≥24h Drying time:≥24h" "计时器 Timer calbrated 1times every year" 100% "每棵 each tree" "记录 Manual tracking The operator to fill in The Drying Time Record , record the drying time." "调整并再检查 The operator to adjust and recheck" 10 "第四层沾浆制壳 The fourth layer dipping and coating" "浆料机 淋砂机 浮砂机 恒温恒湿机 莫来粉 莫来砂 Slurry tank & Sand coating device & Humidistat Mullite powder Mullite sand " 01 "粘度 Viscosity of the 4th layer" "第四层粘度：11-13s Viscosity of the 4th layer:11-13S" "标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 times every year " "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of the 4th layer room" "面层湿度：40-60%RH humidity of the 4th layer: 40-60%RH" "湿度计 Hygrometer calbrated 1times every year" "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：≥24h Drying time:≥24h" "计时器 Timer calibrated 1 time each year" 100% "每棵 each tree" "记录 Manual tracking The operator to fill in The Drying Time Record , record the drying time." "调整并再检查 The operator to adjust and recheck" 11 "第五层沾浆制壳 The 5th layer dipping and coating" "浆料机 淋砂机 浮砂机 恒温恒湿机 莫来粉 莫来砂 Slurry tank & Sand coating device & Humidistat Mullite powder Mullite sand" 01 "粘度 Viscosity of the 5th layer" "第四层粘度：11-13s Viscosity of the 5th layer:11-13S" " 标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 times every year " "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of the 5th layer room" "面层湿度：40-60%RH humidity of the 5th layer: 40-60%RH" "湿度计 Hygrometer calibrated 1 time each year" "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：≥24h Drying time:≥24h" "计时器 Timer calibrated 1 time each year" 100% "每棵 each tree" "记录 Process inspection record The operator to fill in The Drying Time Record , record the drying time." "调整并再检查 The operator to adjust and recheck" 12 "第六层沾浆制壳 The 6th layer dipping and coating" "浆料机 淋砂机 浮砂机 恒温恒湿机 莫来粉 Slurry tank & Sand coating device & Humidistat Mullite powder" 01 "粘度 Viscosity of the 6th layer" "第四层粘度：11-13s Viscosity of the 6th layer:11-13S" "标准流杯和计时器 viscosity cup and timer We check the viscosity 5 times one day. calbrated 2 times every year " "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 02 "湿度 humidity of the 6th layer room" "面层湿度：40-60%RH humidity of the 6th layer: 40-60%RH" "湿度计 Hygrometer calibrated 1 time each year" "5次 5 times" "每天 2-3 times each shift" "专检 Process inspection record" "调整并再检查 The operator to adjust and recheck" 03 "干燥时间 Drying time" "干燥时间：≥24h Drying time:≥24h" "计时器 Timer calibrated 1 time each year" 100% "每棵 each tree" "记录 Manual tracking The operator to fill in The Drying Time Record , record the drying time." "调整并再检查 The operator to adjust and recheck" 13 "脱蜡 De-waxing" "蒸气脱蜡釜 Steam de-waxing autoclave " 01 "脱蜡压力 Steam pressure" "蒸气压力0.65~0.8MPa Steam pressure: 0.65~0.8MPa" "压力表 Pressure meter calibrated 1 time half a year" 1 time "每炉 Each furnace per shift " "记录 Manual tracking The operator to fill in The Dewaxed Record , record the dewax pressure." "调整并再检查 The operator to adjust and recheck" 02 "脱蜡时间 De-waxing time" "脱蜡时间：15-20分钟 time: 15-20min" "计时器 Timer" 1 time "每炉 Each furnace per shift " "报警器 Timer alarm" "调整并再检查 The operator to adjust and recheck" 03 "型壳质量 Quality of shell" "无裂壳 No cracks" "目视 Visual inspection Broaden satndard No cracks on the shell. " 100% 连续Continuous "记录 Manual tracking The operator to fill in The Dewaxed Record , record the bad shells. Repaired or rejected" "报废 Rejected and recycled " 14 "型壳焙烧 Shell baking" "型壳焙烧炉 Baking furnace" 01 "焙烧温度 Baking temperature" "温度:1100~1200℃, Temperature:1100~1200℃; " "热电偶 TC" 1time "每炉 Each furnace per shift " "记录 Recorded the temperature an baking time " "调整并再检查 The operator to adjust and recheck" 02 "焙烧时间 Baking time" "时间：30-45分钟 Time:30-45minutes The furnace size is 2000×2500×1000 about 160-200 pcs 热电偶 TC control the temperture " "计时器 Timer calibrated1 time each year" 1 time "每炉 Each furnace per shift " "报警器 Timer alarm" "调整 The operator to adjust" 15 "熔炼 Melting" "中频炉（200Kg) IF furnace(200kg)" 01 "配料 Alloying ingredient " "304原料:185kg 镍：5kg 钼铁：10kg 304 raw material:185kg Nickel:5kg MoFe:10kg " "称 bench scale calibrated 2 times each year " 1 time "每炉 Each furnace per shift " "自检专检 Self-inspection and special inspection Record t he weight of every kind of raw material. " "调整 The operator to adjust" 02 "熔炼温度 Refining Temperature" 1610~1630℃ "测温仪 Temperature tester calbrated 1 times each year The operator write in the report. Refining Temperature should be in 1610-1630℃ " "1 time " "每炉 Each furnace per shift " "自检专检 Self-inspection and special inspection The actual refining temperure should be collected." "调整 The operator to adjust" 16 "炉前光谱分析 Chemical analyze" "光谱仪 试块 Spectrometer Test block" 01 "合金成分 Alloy chemical composition " "化学成分:CF8M ASTM A351 Chemical composition according to ASTM A351 C:≤0.08, Si;≤1.5, Mn:≤1.5, Cr:18.0~21.0, Ni:9.0~12.0, Mo:2.0-3.0" "光谱室评估 Lab evaluation Broaden's lab ." 1time "每炉 Each furnace per shift " "专检 Process inspection record The actual chemical composition is collected Put the data into the inspection record and keep the record for 5 years" "调整 The inspector informed the operator to adjust" 17 "浇注 Pouring" "中频炉（200Kg) IF furnace(200kg" 01 "钢液温度 The steel temperature" "钢温:1610~1630℃ Temperature of steel:1610~1630℃" "测温仪 Temperature tester calbrated 1 timeeach year The operator write in the report. Refining Temperature should be in 1610-1630℃ " 1 time "每炉 Each furnace Process inspection record " "自检专检 Self-inspection and special inspection The actual refining temperure should be collected." "调整 The operator to adjust" 02 "浇注速度 Pouring rate" "每串3~5S Pouring rate:3~5S/tree" "计时器 Timer calibrated 2 times each year " 100% 连续Continuous "专检 Process inspection record The actual pouring time is collected" "调整 The operator to adjust" 18 "冷却 Cooling" 01 "冷却时间 Cooling time" "冷却时间至少4小时 Cooling time is not less than 4 hours" "计时器 Timer" "每棵 Each tree" 100% "自检 Self-inspection There is no data need to collected.we just see the o'clock ,oh,the cooling time has more than 4 hours,we could do the next step." "调整 The operator to adjust" 19 "震动脱壳 removing shell" "震动脱壳机 Shaking machine" 01 "铸件外观 The casting appearance" "无裂痕,伤痕 No crack and scar on casting" "目测 Visual inspection" "每棵 Each tree" 100% "自检 Self-inspection There is no data need to collected." "调整 The operator to adjust" 20 "浇口切割 Cutting the pouring gate" "砂轮切割机 Sand grinding cutter " 01 "铸件浇口残留高度 Surplus gate " 浇口余量<3mm,切忌割伤 Pouring gate <3mm "卡尺 calibrated 1 time 6 months" 5pcs 1h "自检 Self-inspection There is no data need to collected." "调整 The operator to adjust" 21 "浇口打磨 grinding the pouring gate" "砂带机 Sand belt machine" 02 "浇口 Surplus gate" 浇口<0.5mm Pouring gate<0.5mm "卡尺 Caliper calibrated 1 time 6 months" 5pcs 1h "自检 Self-inspection There is no data need to collected." "调整 The operator to adjust" 22 "抛丸 Shot blasting" "抛丸机 Blasting machine Q25 200-250 pcs" 01 "抛丸时间 Blasting time" "抛丸时间：30-40分钟 Time:30-40min" "计时器 Timer calibrated 1 time 6 months " 100% "每批 200-250pcs " "自动控制 Automatic stop when to time" "调整 The operator to adjust" 02 表面砂子残留状况 appearance "砂子无残留 No residual of sands" "目测 Visual inspection" 5pcs "每批 200-250pcs" "自检 Self-inspection There is no data need to collected." "返工 The operator to reworked" 23 "酸洗 Acid wash What type of wash is this? Is there a specification sheet? HF:HNO3:H2O=1:4:4" "酸洗槽 Acid wash tank" 01 "外观 appearance" "铸件表面形成钝化膜，色泽均匀,呈银白色 No oxide skin" "目测 Visual inspection" 5pcs "每批 Each lot 5pcs 1 times acid washing ,1 lot" "自检 Self-inspection There is no data need to collected." "返工 The operator to reworked" 24 "精整 Finishing" "氩弧焊机 Arc welding machine 手提式砂轮机 portable grinder" 01 "铸件外观 Castings appearance" "铸件表面光洁，无铸造缺陷 Raw casting surface is good. No casting defect. We use the arc welding machine and grider to decorate the casting to make it beautiful. " "目测 Visual inspection" 100% 连续Continuous "自检 Self-inspection " "返工 The operator to reworked" 25 "热处理 Solution heat treatment" "热处理炉 Heat treatment furnace" 01 "热处理温度 Solusion temperature 1090-1100℃" "热处理温度:1090-1100℃ Temperature:1090-1100℃" "热电偶 TC calibrated 1 time each year" 100% "每炉 Each furnace" "自动控制 Automatic tracking" "操作者填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 02 "保温时间 holding time " "保温时间：45分钟 holding time:45 min" "计时器 Timer calibrated 1 time each year" 100% "每炉 Each furnace" "报警 timer alarm" 03 "冷却水温 cool medium temperature" " 冷却水温≤35℃ Water temperature:≤35℃" " 水温计 hydro thermograph calibrated 1 time each year" "1次 " "每炉 Each furnace per shift " "自检 Self-inspection The operator fill in the self-inspection report,record the actual solusion temterature、the actual holding time 、the actual water temperature." 26 "抛丸 Shot blasting" "抛丸机 Blasting machine" 01 "抛丸时间 Blasting time" "抛丸时间：30-40分钟 Time:30-40min" "计时器 Timer calibrated 1 time each year" 100% "每批 Each lot 200-250pcs" "自动控制 Automatic stop when to time" "调整 The operator to adjust" 02 "表面 appearance " "无残留氧化皮 Broaden standard No oxide skin " "目测 Visual inspection No oxide skin" 5pcs "每批 Each lot 200-250pcs" "自检 Self-inspection There is no data need to collected." "返工 The operator to reworked" 27 "清洗钝化 passivation What type of passivation is being used? HNO3 There should be a certification for this process. Yes " "清洗钝化槽 passivation sink In this process,the casting surface should be passivated.After maching ,there is another passivation process for maching surface." 01 "表面 appearance " "表面钝化成银白色，形成均匀一致的钝化膜 The surface must be identical silvery white color We identifed the parts passivated and not passivated.there is no chance to get mixed. " "目测 Visual inspection per gorden sample The surface must be identical silvery white color" 5pcs "每批 1 passivate,1 lot." "自检 Self-inspection There is no data need to collected." "返工 The operator to reworked" 02 "钝化质量 passivation quality Form an chemical inactive surface" "无游离铁 No free iron" "硫酸铜试验 Copper sulfate test Swab the surface to be inspected with test solution, keep the surface wet for a period of 6 min.Copper deposit will indicate the presence of free iron." 5pcs "每批 1 passivate,1 lot." "自检 Self-inspection There is no data need to collected." "返工 The operator to reworked" 28 "毛坯终检 Foundry final inspection" "卡尺及检具 Vernier caliper and other inspection instruments" 01 "外观 appearance" "铸件表面光洁，无铸造缺陷 Raw casting surface is good. No casting defect. " "目测 Visual inspection " 100% "每批 1 order ,1 lot. " "专检 special-inspection Record the the number of good parts and the number of the defective parts." "操作者填写不合格品评审单提交质量经理评估，确定是否接收。 The operator to initiate NCMR and notify QA for disposition." 02 "尺寸 Dimension" "铸件主要尺寸符合毛坯图纸 The dimensions according to casting drawing. All dimensions in the casting drawing. " "量检具 Inspection instruments Calliper " 5pcs "每100件 Each 100 pcs" "专检 special-inspection The actual dimensition should be recorded." 29 "车1 Lathe of working procedure 1" "CNC车床 CNC Lathe " 01 "尺寸 Dimension #34 0.15±0.01" "0.15±0.01 " Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 02 "尺寸 Dimension #32 Φ0.904/0.908" Φ0.904/0.908□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 03 "尺寸 Dimension #25 0.22±0.01" 0.22±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 04 "尺寸 Dimension #33 Φ1.000±0.005" Φ1.000±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 05 "尺寸 Dimension #23 Φ0.755/0.759" Φ0.755/0.759□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 06 "尺寸 Dimension #29 0.34±0.01 " 0.34±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 07 "尺寸 Dimension #10 0.03×45°" 0.03×45° "角度尺 卡尺 Angel gauge Caliper calibrated 1 time half a year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 08 "尺寸 Dimension #30 Φ0.578±0.005" Φ0.578±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year " 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 09 "尺寸 Dimension 1# 1.500±0.005 " 1.500±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 10 "尺寸 Dimension #2 0.188±0.005" 0.188±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 11 "尺寸 Dimension #4 Φ1.279/1.283" Φ1.279/1.283□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h 自主检查 Self inspection 3pcs/1H "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 12 "尺寸 Dimension #9 0.22±0.01" 0.22±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 13 "尺寸 Dimension #18 Φ1.375±0.005" Φ1.375±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 14 "尺寸 Dimension #16 2XΦ1.130/1.134" 2-Φ1.130/1.134□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 15 "尺寸 Dimension #8 0.34±0.01" 0.34±0.01 "深度尺 Depth gauge calibrated 1 time half a year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 16 "尺寸 Dimension #26 0.03×45°" 0.03×45° "角度尺 卡尺 Angel gauge Caliper calibrated 1 time half a year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 17 "尺寸 Dimension #27 Φ0.83±0.01" Φ0.83±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 18 "尺寸 Dimension 3# 1.500±0.005 " 1.500±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year " 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 19 "尺寸 Dimension 2XΦ1.279/1.283" 2-Φ1.279/1.283□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 20 "尺寸 Dimension 0.22±0.01" 0.22±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 21 "尺寸 Dimension #18 Φ1.375±0.005" Φ1.375±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 22 "尺寸 Dimension #16 2XΦ1.130/1.134" 2-Φ1.130/1.134□ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 23 "尺寸 Dimension 0.34±0.01" 0.34±0.01 Micrometer(千分尺) 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 24 "尺寸 Dimension #10 0.03×45°" 0.03×45° "角度尺 卡尺 Angel gauge Caliper calibrated 1 time half a year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 25 "尺寸 Dimension #17 Φ0.83±0.01" Φ0.83±0.01 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 30 "车2 Lathe of working procedure 2" "CNC车床 CNC Lathe " 01 车螺纹 Thread 3/8-18 NPT□ "螺纹规 Thread gauge Calibrated 2 time 1year " 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 02 "尺寸 Dimension #27 Φ0.83±0.01" Φ0.83±0.01 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 31 "车2 Lathe of working procedure 2" "CNC车床 CNC Lathe " 01 车螺纹 Thread 3/4-14 NPT□ "螺纹规 Thread gauge Calibrated 2 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 02 "尺寸 Dimension #11 φ1.22±0.01" φ1.22±0.01 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 03 车螺纹 Thread 3/4-14 NPT□ "螺纹规 Thread gauge Calibrated 2 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 04 "尺寸 Dimension φ1.22±0.01 " φ1.22±0.01 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 32 "钻1 Drill" "钻床 Drill machine" 01 "钻孔尺寸 Dimension #14 4Xφ0.205TYP " φ0.205TYP (4×) □ "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " "钻床 Drill machine" 02 "尺寸 Dimension #19 and 20 2-2.500±0.005" 2-2.500±0.005 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " "钻床 Drill machine" 03 "尺寸 Dimension #21 2X0.750" 2-0.750 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 33 "钻2 Drill" "钻床 Drill machine" 01 "尺寸 Dimension #22 2X0.375" 2-0.375 "三坐标 CMM The control plan is for prototype. When production,we will change CMM to special gauge to check the dimension. Calibrated 1 time 1year" 1pcs Each shift "首检记录FAI 1pcs " "调整并重新提交首检 Adjusted and to resubmit the first sample" 3pcs 1h "自主检查 Self inspection 3pcs/1H The actual dimensition should be recorded." "通知主管工程师调整，操作者重新检验产品 To inform engineer to adjust the operator to recheck the parts." 1pcs 1h "巡检记录Process QA report 1pcs/1H The actual dimensition should be recorded." "全部返检 To inform the operator to stop machining and to recheck all parts. " 34 "去毛刺 chip removing " 01 "外观 Appearance " "无飞边毛刺 No burr Broaden standard " "目视 Visual inspection" 100% 连续Continuous "自检 Self-inspection The operator to reworked according Broaden standard " "返工 The operator to reworked" 35 "清洗钝化 passivation What type of passivation is being used? HNO3 There should be a certification for this process. yes Why are the parts passivated so many times? This process is for maching surface,because the passive surface has been machined when maching,eatablish a new passive film is necessary." "清洗钝化槽 passivation sink" 01 "钝化质量 passivation quality Form an chemical inactive surface" "无游离铁 No free iron After passivation, the part should wear a passive film.the area nonpassivted should have free iron,it is very easy rust,corrsion." "硫酸铜试验 Copper sulfate test" 5pcs "每批 Each lot What defines a lot? 1 passivate,1 lot." "自检 Self-inspection repassivation " "返工 The operator to reworked" 36 "Acid etch the part number What type of acid is used? We buy the acid etch solusion in the store.we don't know it's composition." "刻字机 Acid etch machine" 01 "外观 Appearance" "字标清晰可见 The letters is clearly The letters is clearly" "目视,参照样品 According to sample. " 100% 连续Continuous "自检 Self-inspection Reworked." "返工 The operator to reworked" 37 终检 Final inspection "量具 Inspection equipments" 01 "外观 Appearance" "无缺陷 No rust, crack, pore, etc" "目视 Visual inspection" 100% 连续Continuous "最终检验 Final inspection report The number of the good parts and the bad parts." "全部返检 Rechecked all parts." 02 "尺寸 dimension" "符合图纸 Check all dimension in the drawing all the time. " "量具 Inspection equipments Calliper 、micrometre、CMM、gauge." 5pcs 100pcs "最终检验 Final inspection report All dimension in the drawing." "全部返检 Rechecked all parts." 38 "包装 Packaging" 01 "外观 Package appearance" "详见包装说明书 Per the packaging process We have padkaging instruction.it difines how to package,how many parts one case,and the standard package picture be as the standard sample. " "目视 Visual inspection" 100% 连续Continuous "最终检验 Final inspection report the condition of the pakage and the number of the parts " "返工 The operator to reworked"